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Custom Metal Shaping & Forming: From Prototype To Mass Production All Under One Roof

From Raw Sheet To Resilient Products and Parts

Your product’s geometry should never be limited by a fabricator’s available tools. At Datsons Engineering we pair high-precision laser cutting, in-house die & tool design, and presses up to 60 tons so that we can shape, bend, roll and join metals to turn your ideas to reality.

When you hand us CAD drawing or even a sketch on a napkin, you’re tapping into our 50 years of experience of bending metals on our own terms. From custom die tools for mass production to specialised laser cutting for millimeter precision Datsons Engineering is ever-ready to offer you both – 5 prototypes on your desk within 48 hours or 50000 tested parts for a nationwide rollout.

No Geometry Is Off-limits

49

Years in Business

300

Projects

2k

Active Customers

12

Indian States Served

It’s Never About If We Can Do. It’s Always About How – No Matter How Complex Your Vision Is

Zero Tolerance-Drift Even When You Ramp Up Production

Never worry about tolerance drift at scale. With advanced computer aided laser cutting limit tolerance to +-0.1mm. Even for traditional throughput, our hydraulic presses powered by skilled workers maintain strict tolerance and adherence to standards.

Prototyping Bottlenecks? Not With Us

Want place a <50 piece prototype order. We’re up for it. For most projects we take 48 hours to at least send you a minimum viable product for you to test, iron-our inconsistencies and request for modification on an overall basis.

In-House Die Tool Manufacturing For Rapid Launch

In-house wire-cut & VMC toolroom means dies, gauges and fixtures are born next door to the forming bay. By keeping the forge this close to the forming bay, we cut weeks off die-shop lead-times.

Services Offered Under Shaping & Forming

At Datsons Engineering Shaping and Forming isn’t just an initial task – rather the very foundation of building something sacred to the client. Explore the processes and services involved in this:

From The Desk of CEO

Shaping and forming forms the basis of any fabrication work. It’s the soul of your product – the very spinal chord. It should be done with precision, and utmost care.

– Sourish Dutta

Laser profiling

Up to 6 mm (MS) and 4 mm (SS)

Press-brake forming

up to 2 500 mm (±0.2° angle)

Roll & stretch forming

For Curved Profiles

Custom die creation

With Wirecutting / VMC / Milling & Shaping Machine

Joining Options

Welding, riveting, nut-bolting and more

Hydraulic/mechanical pressing

Upto 60 tons

Industries and Use-Cases

Real-world applications where our shaping and forming capabilities solve complex industrial challenges.

Automotive / EV
Battery-tray stiffeners, chassis brackets, and structural supports.
Construction
Structural gussets, façade anchors, and bent reinforcements for high-load assemblies.
Pharma & Bioprocess
Precision-formed SS hoppers, CIP spray lances, and clean-zone brackets.
Agri-Machinery
Harvester guards, plow shields, and formed pump housings for rugged terrain.
Electrical Enclosures
IP-rated panel frames, DIN-rail plates, and knock-out ready face panels.
Elevator & Lift Systems
Cabin sill brackets, counterweight covers, and guide rail reinforcement plates.
Retail Fixtures
POS display arms, adjustable shelf carriers, and modular kiosk frameworks.
HVAC & Cooling
Duct elbows, flange-mounted condenser supports, and laser-formed airflow panels.

Tolerances & Capabilities

Explore the technical limits of our shaping and forming operations, defined by accuracy, repeatability, and robust in-house control.

Bending Length
Up to 2,500 mm in a single press-brake operation with multi-step forming for extended geometries.
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Material Thickness
0.5 mm to 6 mm for mild steel, 0.5 mm to 4 mm for stainless steel. Copper, aluminium, brass, and GI also supported.
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Tolerances
±0.10 mm edge accuracy via laser cutting and ±0.2° angular tolerance on all press-brake bends.

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Let Your Vision Meet Our Dies and Laser

No vision is “infeasible” for us, no tolerance requirement is tighter for us, no deadline is non-achievable for us. At Datsons, shaping and forming isn’t just a capability—it’s the language we’ve spoken since 1976. You bring the concept. We’ll bend the metal, build the tools, and prove it in parts.

Schedule an Appointment

Call for Service Today

(888) 555-5555